Velo3D Accelerates Aerospace Manufacturing

Velo3D's technology allows for the production of complex metal parts with minimal support structures, a significant advantage for intricate components like microtube heat exchangers. Their system integrates print preparation software and quality assurance controls, which is critical for manufacturing parts for mission-critical applications in aerospace. This end-to-end solution enables companies like Intergalactic to move from design to production more rapidly. Intergalactic Space's patented microtube heat exchangers can reduce size and weight by 50-80% compared to conventional technologies. This is achieved by using thousands of tiny tubes, increasing the surface area for heat transfer, a critical factor in the confined spaces of aircraft. The company employs a proprietary laser welding process, which results in a more robust and simpler-to-manufacture product. The partnership leverages Velo3D's expertise in printing with advanced materials like nickel superalloys, which are known for their strength and thermal resilience in aerospace applications. For instance, in a separate partnership with Vaya Space, Velo3D uses its Sapphire printers for components made from GRCop42, a NASA-developed copper alloy, and Inconel 718. This collaboration addresses a core challenge in aerospace: the need to reduce weight for better fuel efficiency and lower emissions. By 3D printing complex assemblies as a single component, manufacturers can decrease assembly time, lower labor costs, and minimize potential points of failure. Velo3D has a history of working with major aerospace innovators, including SpaceX and Lockheed Martin. The company's founder, Benny Buller, stepped down as CEO in late 2023, with the board initiating a strategic business review to better position the company for future growth.