DIY Nerf Tank Now 'Leaves Welts'

A high-powered Nerf RC tank project got so overpowered it now leaves welts — a tongue-in-cheek warning about "overengineering" fun DIY builds. The creator shares design tips and safety notes for modding RC toys and home robotics projects.

The project's creator, Joshua Clay, documented that the remote-controlled tank shoots hard enough to leave welts even through a sweatshirt. This unexpected power led him to consider downgrading the blaster for safety. This new version is an evolution of his previous "Nerfbot," featuring a more compact design that swaps wheels for a tracked platform. The tank uses a readily available and inexpensive tracked chassis, allowing the builder to focus on the more complex custom components. Control is handled by a standard PlayStation 4 controller paired via Bluetooth to an RP2040 microcontroller, a popular and affordable option for DIY robotics projects. This setup manages the tank's movement and the pan-and-tilt mechanism of the dart launcher. The dart launching system utilizes a pair of flywheels to grip and propel the darts from a high-capacity magazine. This flywheel method is a common approach in both commercial Nerf blasters and the DIY modding community for achieving high rates of fire and velocity. A key design philosophy for the tank was modularity, inspired by LEGO, to make maintenance and future iterations easier. The glue-free assembly allows for accessible wiring and simple swapping of components, a feature Clay intends to leverage for future additions like a camera.

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